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X-Sealant - Product Details - Harsh Environment Chemical Contact Pin Coating


X-Sealant GEL Metal Coating

Xmultiple's X-Sealant GEL RJ male connectors provide sealing and corrosion protection for indoor and outdoor equipment. The X-sealant RJ male connectors are designed to seal the individual wires and contacts within both the male RJ connector and the female RJ connector. Xmultiple's X-Sealant male RJ Connectors are filled with protective GEL. Small pin holes in the GEL filled area of the connector permit the GEL to be disparsed in the female RJ connector when the connector is inserted/attached to a female connector. Additional GEL is placed in the X-Sealant male connectors wiith the use of a small GEL tube which attaches to one of the pin holes. GEL is squeezed into the male connectors GEL cavity and the excess is released in the female through the small pin holes. GEL sealants are designed for multiple contact insertions and removals. The soft nature of gels allows them to re-heal and reestablish their seal. X-Sealant GEL is a specially formulated, high molecular weight connector GEL used as a dielectric compound and is a superior corrosion protectant. The thin viscosity of X-Sealant Anti-Corrosion Gel makes it easy to coat and prepare a barrier of protection that will outlast conventional greases.

Xmultiple X-Sealant Anti-Corrosion GEL provides a superior oxidation barrier and lubricant for all electrical plugs, connectors, contact pins, and wires. It remains pliable and will not harden or crack. It exhibits excellent film strength and long life protection against rust and corrosion. X-Sealant GEL cables are available in any length a customer has for their requirement.

X-Sealant GEL Cables

X-Sealant GEL cables are available in any length a customer may need for their cable structuring requirement. Xmultiple X-Sealant GEL cables meet the specifications for Categories 3, 4, 5, and 6 unshielded twisted pair (UTP) cables. Users can select cabling that can handle their facility's present applications as well as those that are just around the corner.
X-Sealant GEL shielded twisted-pair (STP) cable are available as well. X-Sealant GEL cables are a good choice for any environment including the harsh environments required for a production floor or for outside use. However, dirt and grim can be found in any office environment so why not use our advanced cable for your added protection.


Key Properties - Contains no wax and remains free flowing at low temperatures.

  • Chemical Gel Compound
  • Grease: -45˘XF (-42.78˘XC)
  • Oil -45˘XF (-42.78˘XC)
  • Lightweight oil: -40˘XF (-40˘XC)
  • Color -Translucent and Blue
  • Dielectric Strength volts/mil 225
Superior Benefits
  • In freezing temperatures remains free flowing
  • Integrated Gel does not run, drip, or evaporate
  • Repels dirt, dust, grit and grime
  • Prevents rust and corrosion
  • Reduces friction and wear during insertions
  • Increases Mating Performance
  • High dielectric strength
  • Resistance to water and humidity
  • Will not dry out or form harmful abrasive deposits
  • Wide temperature range of -45 degrees F to +185 degress F
  • Contains special corrosion protection additives
Xmultiple X-Sealant Gel RJ Male Plug

Xmultiple Patent Pending Protection

The Xmultiple patent pending filing for the environment chemical sealant describes the metal coatings more accurately as conversion coatings, because it produces a protective layer or film on the metal surface by means of a chemical reaction. The chemical coating is applied without changing the part dimensions. Because we must protect his patent filing, Xmultiple is unable to disclose the ingredients used in the chemical coating sealant. Therefore, users of the Xmultiple sealant coating must test the coating in there laboratories or place the units in harsh environments to see if our sealant will work for your requirement.


Listed below are frequently asked question regarding Gel application and use.

How often does this Gel have to be re-applied?
Answer: The number of times plugs are inserted will determine the number of times gel must be applied. If the gel is applied and the male plug is inserted, you will never have to reapply the gel again until 2 years or more of service. This is under normal useage conditions in a protected environment. If multiple insertions occur you will have to reapply the gel with each insertion. This is our recommendation however this gel is design to not run, drip or evaporate, so this is not absolutely required to reapply gel and the determination must be made by the user.

How many insertions of the male jack can there be before the Gel
needs to be re-applied?
Answered above.
What is the recommended best practices for applying the Gel?
Answer: The 3oz tube was designed to make the application of the gel easy for the user. The gel is applied directly from the tube into the female connector. A small drop inserted on the contact pins inside the female is all that is required. The male plug is then inserted into the connector.
Could we potentially apply this to our jacks in the manufacturing process?
Answer: Yes, Users can have the Gel applied during the assembly process of their products.
The answer is also "Yes" if Xmultiple applies the Gel during our process of manufacturing a connector for a customer. However, if Xmultiple applies the Gel during our manufacturing of a connector the cost of the Gel inserted into the jacks during the manufacturing increases the pricing and has a MOQ.
Sealant GEL Documents
To order X-Sealant GEL from our On-Line Store (tube 3 oz. or can 14oz.) X-Sealant GEL On-Line Store

Call Xmultiple Customer Service at 1-805-579-1100.

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